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  • Car Ball Pin Full Automated Welding Equipment
  • Car Ball Pin Full Automated Welding Equipment
  • Car Ball Pin Full Automated Welding Equipment
  • Electrode for ball pin welding machine
  • Electrode for ball pin welding machine
  • structure of ball pin welding machine
  • The structure of ball pin welding machine
  • Car Ball Pin Full Automated Welding Equipment
  • Car Ball Pin Full Automated Welding Equipment
  • Car Ball Pin Full Automated Welding Equipment
  • Electrode for ball pin welding machine
  • Electrode for ball pin welding machine
  • structure of ball pin welding machine
  • The structure of ball pin welding machine

Parameters of Ball Pin Full Automatic Welder:

Model: AZDB-260*2-G02

Welding cycle: ≤7s/piece

Power source: AC 3×380V±10%, 50Hz±0.5Hz

Gas source: 0.6Mpa±0.05Mpa

Welding position accuracy: ±0.2mm

Coaxiality: 0.3mm

Equipment size: 5500*2500*2000MM

Welding strength: Axial destructive force ≥18KN; Radial destructive force ≥10KN

Why Do We need to Weld the Car Ball Pin?

The traditional ball pin of a fuel vehicle is one-piece, with a screw thread on one end and a ball on the other. The manufacturing process uses forging or extrusion forming, and then turning the pin. It is a manual operation and has high forging costs. With the development of the electric vehicle industry, the production efficiency and cost of auto parts have ushered in challenges. The new process uses screw + steel ball welding, and the finished product is obtained after welding, which reduces welding costs and improves efficiency.

Features of Car Ball Pin Full Automated Welding Equipment

The connecting rod and ball pin welding adopts MFDC resistance welding machine, the machine accessories are all high-end brands, PLC uses Omron, Siemens 1200 and other equivalent and above configurations, the maximum short-circuit current of the machine is ≥40000A, the maximum working pressure is ≥10000N, and the welding current stability is ≤3%.

Drawing of ball pin welding machine

Why Choose Agera?

Agera's resistance welding machine workshop
A batch of custom-made resistance welding machines

Agera is a leading manufacturer of resistance welding machines in China. We provide one-stop resistance welding solutions. Our welding machines are of reliable quality and have passed ISO quality certification and CE certification. We can not only quickly provide you with standard resistance welding machines, but also customize semi-automatic or fully automatic welding equipment for you.

Agera has an advanced machining center to ensure the rapid prototyping and installation of the welding machine structure. We have a complete product testing process to ensure that you receive a satisfactory machine. In addition, we have a strong technical team, insisting on R&D and innovation to design a more perfect machine for you. Our after-sales team is always ready to escort your normal production.

Advantages of Ball Pin Welding Workstation

Ball pin welding machine robot parts
High production capacity

Innovative double-station structure design, welding and annealing work simultaneously, avoiding waiting time, single-piece cycle ≤7 seconds, overall production capacity increased by about one-fold, meeting the needs of OEMs for cycle efficiency and high delivery stability.

Ball pin welding machine robot parts
Reducing costs

Designed for welded ball pins, it not only meets strict technical indicators such as strength and coaxiality, but also significantly reduces manufacturing costs. It is an ideal alternative to one-piece ball pins, achieving cost optimization while ensuring performance.

Ball pin welding machine robot parts
Improving ball pin performance

Integrated online slow cooling, high temperature annealing and other heat treatment function modules, significantly improve the weld structure, improve the fatigue resistance and wear resistance of the ball pin under various complex working conditions, and extend the service life of key parts of the vehicle.

Ball pin welding machine robot parts
Quality monitoring

The welding process has the functions of curve monitoring, data collection and abnormal alarm of welding data, combined with the displacement detection before welding and the visual CCD size detection system after welding, to ensure that each product can be traced in real time, fully inspected and automatically sorted.

Ball pin welding machine robot parts
Intelligent operating system

The graphical human-machine interface (HMI) and the data system of the host computer are linked to support parameter setting, historical query, status monitoring, easy operation and efficient maintenance; at the same time, it has the ability to be compatible with multiple varieties and supports fast model change and program switching.

More About The Welding Machine

What other welding equipment does Agera have?

We have a series of machines for resistance welding, mainly including spot welders, projection welders, seam welders and diffusion welders. We can also produce automatic welding equipment.

Can I use your machine to test my ball pin?

Of course, you can send your parts to me for testing, or you can take the parts to our factory for welding testing.

How long is the warranty of this equipment?

2 years. If the machine fails after 2 years, you can also contact us at any time, and our after-sales will help you solve the problem for a fee.

Can this equipment only weld ball pins?

Yes, it is a fully automatic welding production line designed for welding automotive ball pins.

Send your inquiry today

Send your inquiry today

Quick Quote

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