What Is Agera's Diffusion Welding Machine
A diffusion welding machine is a solid-state welding method that bonds metal pieces by applying high temperature and pressure. Agera diffusion welding machine, refined over years of testing and experience, is mainly used for connecting flexible busbars of different sizes. The machine offers various pressure options, including pneumatic, hydraulic, servo electric cylinder, and pneumatic-hydraulic intensifiers, allowing for flexibility based on material and welding requirements. The welding temperature is crucial for optimal results and should match the contact area of the parts. This machine can weld multiple joints simultaneously, such as connecting 50 layers of 0.1mm copper foil in a flexible joint.
Principle of Diffusion Welding
Under the action of high temperature and pressure, the atoms on the contact surface will diffuse and fuse with each other to form a firm joint. It can weld the same metal, can also weld the dissimilar metal.
Application of Diffusion Welder
Diffusion welding is most commonly used for welding aluminum, copper and other non-ferrous metal materials, mainly used in new energy, electric power, automotive, chemical and other industries. For example, copper soft connection in the power industry, transformer parts rectifier bus connection and so on.
Features of Agera’s Diffusion Welding Machine
Agera has advanced temperature control technology, with the characteristics of rapid warming and real-time control. Agera’s diffusion welding machine uses the most suitable graphite material as the welding electrode, and the welding effect is good.
Agera’s diffusion welders weld products with smooth surfaces without pores. Most importantly, through the technical parameter Settings, the precision of the welding can be precisely controlled according to the requirements.
The product tolerances of Agera’s diffusion welders are very small, and every welding is a perfect copy, improving the pass rate and efficiency of production.
More About Agera's Diffusion Welding Machine
- Video
- Parameter
| Model | AKG-60 | AKG-120 | AKD-125 | AKD-200 | AKD-250 | AKD-350 | AKD-500 | |
| Rated capacity | 60KW | 120KW | 125KVA | 200KVA | 250KVA | 350KVA | 500KVA | |
| Rated load duration | % | 100 | 100 | 100 | 100 | 100 | 100 | 100 |
| Temperature | 。C | 350~1200 | 350-1200 | 350~1200 | 350-1200 | 350-1200 | 350-1200 | 350~1200 |
| Max welding pressure | KN | 100 | 150 | 80 | 160 | 250 | 350 | 500 |
| Continuous welding current | KA | 25 | 32 | 35 | 39 | 46 | ||
| Welding ability(copper) | MM | 80x80x15 | 110x110x20 | 80x80x20 | 100x100x25 | 120x120x30 | 130x130x40 | 150x150x50 |
| Cooing water | L/min | 20 | 20 | 40 | 60 | 80 | 100 | 100 |
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