{"id":18841,"date":"2025-05-12T06:46:14","date_gmt":"2025-05-12T06:46:14","guid":{"rendered":"https:\/\/resistance-welding.com\/?p=18841"},"modified":"2025-05-12T06:48:41","modified_gmt":"2025-05-12T06:48:41","slug":"introduction-au-poste-de-soudage-par-projection-entierement-automatique-pour-anneau-de-portiere-de-voiture","status":"publish","type":"post","link":"https:\/\/resistance-welding.com\/fr\/introduction-to-the-fully-automatic-projection-welding-workstation-for-car-door-ring\/","title":{"rendered":"Pr\u00e9sentation du poste de soudage par projection enti\u00e8rement automatique pour anneaux de porti\u00e8res de voiture"},"content":{"rendered":"

Avec les exigences de l\u00e9g\u00e8ret\u00e9 et de s\u00e9curit\u00e9 de la carrosserie, anneaux de porti\u00e8re de voiture<\/a> Les anneaux de porti\u00e8re de voiture comprennent les montants AB, les seuils de porte, les cadres sup\u00e9rieurs, etc., qui sont emboutis \u00e0 chaud apr\u00e8s soudage laser. Gr\u00e2ce \u00e0 la technologie de formage \u00e0 chaud, la r\u00e9sistance globale de l'anneau de porti\u00e8re est port\u00e9e de 900 MPa \u00e0 1\u00a0500 MPa, et son poids est r\u00e9duit de 201 TP3T. Gr\u00e2ce \u00e0 ces avantages, les anneaux de porti\u00e8re sont de plus en plus populaires aupr\u00e8s des constructeurs automobiles. Les \u00e9crous des anneaux de porti\u00e8re sont g\u00e9n\u00e9ralement soud\u00e9s par projection. Le soudage par projection des montants AB d'origine \u00e9tait r\u00e9alis\u00e9 manuellement avec un outillage. En raison de la taille et du poids importants de l'anneau de porti\u00e8re, le soudage par projection automatique est indispensable pour des raisons de s\u00e9curit\u00e9 et de qualit\u00e9.<\/p>\n

Analyse des processus<\/strong><\/h2>\n

L'anneau de porte monobloc est embouti \u00e0 chaud et pr\u00e9sente une r\u00e9sistance avant soudage d'environ 1\u00a0500 MPa. Il est dot\u00e9 d'un rev\u00eatement en aluminium-silicium. Par cons\u00e9quent, son proc\u00e9d\u00e9 de soudage par projection est similaire \u00e0 celui d'une colonne AB simple. Un soudage standard rigoureux est requis, c'est-\u00e0-dire un temps court, un courant \u00e9lev\u00e9 et une pression \u00e9lev\u00e9e. Le choix de l'\u00e9quipement repose principalement sur l'utilisation de mat\u00e9riaux de haute qualit\u00e9. machine de soudage par projection \u00e0 stockage d'\u00e9nergie par condensateur<\/a>; en raison de l'utilisation du soudage par projection automatique, il est n\u00e9cessaire d'envisager d'ajouter un m\u00e9canisme flottant tout en assurant le positionnement pr\u00e9cis de la pi\u00e8ce pour s'adapter \u00e0 l'ajustement incomplet entre le produit et l'\u00e9lectrode afin de garantir la qualit\u00e9 du soudage.<\/p>\n

\"Pr\u00e9sentation<\/p>\n

Solution de soudage<\/strong><\/h2>\n

Sch\u00e9ma de disposition :<\/h3>\n

Gr\u00e2ce \u00e0 la reconnaissance de la cam\u00e9ra CCD, le robot r\u00e9cup\u00e8re le mat\u00e9riau du chariot \u00e0 mat\u00e9riaux, puis se d\u00e9place vers la machine \u00e0 souder \u00e0 double t\u00eate, le convoyeur d'\u00e9crous envoie l'\u00e9crou, d\u00e9place automatiquement la soudure, puis le robot le d\u00e9place vers la station de d\u00e9chargement pour soudage par points automatique<\/a>.<\/p>\n

\"Pr\u00e9sentation<\/p>\n

Description de la solution r\u00e9ussie<\/h3>\n
    \n
  1. Station de chargement : Prenez des photos du chariot \u00e0 mat\u00e9riaux via CCD, contr\u00f4lez la pr\u00e9cision des coordonn\u00e9es \u00e0 \u00b1 0,5 mm, positionnez-les via le loquet, puis serrez la pi\u00e8ce pour la retirer<\/li>\n
  2. Poste de soudage : En raison de la grande taille de l'anneau de porte et de la correspondance de deux \u00e9crous, Agera a personnalis\u00e9 une soudeuse \u00e0 stockage d'\u00e9nergie \u00e0 double t\u00eate ultra-haute avec une hauteur de travail de 1,8 mm et \u00e9quip\u00e9e de deux convoyeurs pour r\u00e9pondre au transport et au soudage des \u00e9crous \u00e0 bride et des \u00e9crous \u00e0 quatre coins ;\"Pr\u00e9sentation<\/li>\n
  3. Data collection and traceability: Collect welding parameters such as welding current, pressure, displacement, and can expand laser coding to trace the production data of the product, connect with the factory’s MES, and realize closed-loop management.<\/li>\n<\/ol>\n

    Tests et v\u00e9rifications :<\/h3>\n

    Le test de soudage a \u00e9t\u00e9 r\u00e9alis\u00e9 en testant la force d'\u00e9jection avec une machine d'essai universelle et le couple avec un dynamom\u00e8tre, tous deux conformes \u00e0 la norme OEM et plus de 1,5 fois ; la position des \u00e9crous a \u00e9t\u00e9 test\u00e9e en petits lots et la coh\u00e9rence du soudage a \u00e9t\u00e9 v\u00e9rifi\u00e9e, tous deux conformes aux exigences de conception.<\/p>\n

    Conclusion<\/strong><\/h2>\n

    Le soudage robotis\u00e9 automatique par projection de l'anneau de porte monobloc r\u00e9pond aux exigences de capacit\u00e9 de production, de qualit\u00e9 et de s\u00e9curit\u00e9. La configuration du poste de travail peut encore \u00eatre am\u00e9lior\u00e9e. Par exemple, le chariot porte-mat\u00e9riaux + CCD est actuellement utilis\u00e9 pour le chargement. Ce chariot ne peut contenir qu'une vingtaine de pi\u00e8ces et doit \u00eatre remplac\u00e9 fr\u00e9quemment. Le CCD utilise une vision 3D, co\u00fbteuse. La connexion ult\u00e9rieure avec le poste de formage et de d\u00e9coupe am\u00e9liorera consid\u00e9rablement l'efficacit\u00e9 du transfert des pi\u00e8ces et r\u00e9duira les co\u00fbts.<\/p>\n

    Agera est une entreprise sp\u00e9cialis\u00e9e dans le d\u00e9veloppement d'\u00e9quipements et de lignes de production automatis\u00e9s d'assemblage, de soudage et de test, principalement utilis\u00e9s dans les secteurs de l'\u00e9lectrom\u00e9nager, de l'automobile, de la t\u00f4lerie, de l'\u00e9lectronique 3C, etc. Selon les besoins de nos clients, nous pouvons d\u00e9velopper et personnaliser diverses machines et \u00e9quipements de soudage automatis\u00e9s, lignes de production d'assemblage par soudage, lignes d'assemblage, etc., afin de fournir des solutions d'automatisation globales adapt\u00e9es \u00e0 la transformation et \u00e0 la modernisation des entreprises, et de les aider \u00e0 acc\u00e9l\u00e9rer la transition et la modernisation de leurs m\u00e9thodes de production traditionnelles vers des m\u00e9thodes de production milieu et haut de gamme. Si nos \u00e9quipements et lignes de production automatis\u00e9s vous int\u00e9ressent, n'h\u00e9sitez pas \u00e0 nous contacter.<\/p>","protected":false},"excerpt":{"rendered":"

    With the requirements for lightweight and safety of the car body, car door rings were born. car door rings include AB pillars, door sills, top frames, etc., which are hot stamped as a whole after laser welding; because of the use of hot forming technology, the overall strength of the […]<\/p>\n","protected":false},"author":1,"featured_media":18842,"comment_status":"closed","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"site-sidebar-layout":"default","site-content-layout":"","ast-site-content-layout":"default","site-content-style":"default","site-sidebar-style":"default","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"","ast-breadcrumbs-content":"","ast-featured-img":"","footer-sml-layout":"","ast-disable-related-posts":"","theme-transparent-header-meta":"default","adv-header-id-meta":"","stick-header-meta":"default","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"set","ast-page-background-enabled":"default","ast-page-background-meta":{"desktop":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"ast-content-background-meta":{"desktop":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"footnotes":""},"categories":[1],"tags":[],"class_list":["post-18841","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blog"],"acf":[],"yoast_head":"\nIntroduction to The Fully Automatic Projection Welding Workstation for Car Door Ring - 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