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  • Automatic Busbar Terminal Spot Welder
  • Automatic Busbar Terminal Spot Welder
  • Automatic Busbar Terminal Spot Welder
  • Automatic Busbar Terminal Spot Welder
  • Automatic Busbar Terminal Spot Welder
  • Automatic Busbar Terminal Spot Welder
  • Automatic Busbar Terminal Spot Welder
  • Automatic Busbar Terminal Spot Welder
  • Automatic Busbar Terminal Spot Welder
  • Automatic Busbar Terminal Spot Welder

Automatic Busbar Terminal Spot Welder

Model: AZDB-260
Rated Capacity: 260 kVA
Application: Welding busbar terminals
Welding Method: Semi automatic
Dimensions: 1300 × 1900 × 2500 mm
Weight: 1200 kg

Background

Many customers face recurring problems when welding busbars: insufficient weld strength, inconsistent quality, low manual welding efficiency, and operator safety concerns. Electrode wear is also fast, causing frequent downtime and disrupting production schedules.

Agera’s technical team looked closely at these pain points and designed a semi automatic busbar terminal spot welder that addresses them effectively.

Key Benefits of Agera Automatic Busbar Terminal Spot Welder

Welding efficiency improved by approximately 45%
Welding efficiency improved by approximately 45%

The machine uses a 2 axis servo driven moving platform. After one clamping, the workpiece automatically moves to complete the welding cycle for three copper terminals without requiring manual repositioning between each weld. This reduces the bottleneck caused by multiple weld points and increases overall efficiency by about 45%.

 

Consistent solder melting
Consistent solder melting

Workpiece positioning accuracy reaches ±0.02 mm, ensuring each terminal is precisely aligned at the welding position. The MFDC inverter welding power source delivers stable output, so the solder melts evenly and thoroughly every time. Weld strength meets the requirements specified on the engineering drawings.

Supervisory data monitoring
Supervisory data monitoring

Weld quality is 100% traceable. The system is equipped with an industrial PC that monitors weld quality in real time. It collects and stores key parameters – current, pressure, time – for every single weld. All welding data can be retrieved, exported, and traced back whenever needed.

Multiple safety protections
Multiple safety protections

Operator safety is fully covered. The machine comes with a safety light curtain, dual hand start buttons, and a three color warning light system. After the operator loads the workpiece and initiates the cycle, the machine runs automatically. These safety measures effectively eliminate potential hazards during operation.

One-stop-Automatic-Resistance-Welding-Machine-Solutions
One stop Automatic Resistance Welder Solutions

If our standard resistance welding machine don’t meet your needs, we can custom the automatic welding machine for you.

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